Navodila za uporabo varilnega aparata s talilno polnilo Gude SG 120 A

1. Uvod

This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your Gude Flux-Cored Welder SG 120 A. Please read this manual thoroughly before using the device to ensure proper handling and to prevent injury or damage.

2. Varnostna navodila

Welding operations involve significant risks. Adhere to all safety precautions to prevent electric shock, burns, fire, and exposure to harmful fumes and radiation.

• Always wear appropriate personal protective equipment (PPE), including a welding helmet with suitable shade, welding gloves, and protective clothing.
• Ensure the welding area is well-ventilated to disperse fumes.
• Nikoli ne varite v bližini vnetljivih materialov ali tekočin.
• Prepričajte se, da je varilni aparat pravilno ozemljen.
• Pred kakršnim koli vzdrževanjem ali menjavo dodatne opreme izklopite napajanje.
• Ne dotikajte se električnih delov pod napetostjo.
• Otroke in nepooblaščene osebe ne dovolite v bližini varilnega območja.
• The machine is equipped with overheating protection. Allow the unit to cool down if it activates.

3. Izdelek je končanview in komponente

The Gude Flux-Cored Welder SG 120 A is designed for flux-cored welding without the need for shielding gas. It includes the main welding unit, a welding torch, a ground clamp, and basic accessories.

Slika 1: Gude Flux-Cored Welder SG 120 A and included accessories.

This image displays the Gude Flux-Cored Welder SG 120 A unit, which is blue and black, featuring control knobs and switches on its front panel. Connected to the unit are a welding torch with its cable, a ground clamp, and a basic black welding mask. Also visible are a wire brush and spare contact tips, indicating the complete setup for flux-cored welding.

Ključne komponente:

• Varilna enota: Main power source and control panel.
• Welding Torch: Delivers the flux-cored wire and welding current to the workpiece.
• Tla Clamp: Poveže se z obdelovancem za sklenitev električnega tokokroga.
• Welding Mask: Provides eye and face protection from arc flash and sparks.
• Wire Brush: Used for cleaning welds.
• Nasveti za stik: Consumable parts for the welding torch.

4. Nastavitev

1. Razpakiranje: Previdno vzemite vse komponente iz embalaže. Preverite, ali so bile med pošiljanjem poškodovane.
2. Napajalni priključek: Connect the welder to a 230V, 50Hz power supply with a 16A circuit breaker. Ensure the power switch on the welder is in the "OFF" position before plugging it in.
3. Namestitev žice:
   • Open the wire compartment.
   • Mount the flux-cored wire spool (up to 0.9 mm diameter) onto the spindle.
   • Feed the wire through the guide tube and into the drive rollers.
   • Adjust the drive roller tension to prevent slipping or crushing the wire.
   • Zaprite predelek.
4. Torch and Ground Clamp Povezava:
   • Ensure the welding torch is securely connected to the front panel of the welder.
   • Pritrdite tla clamp cable to the designated terminal on the welder.
5. Priprava obdelovanca: Clean the workpiece thoroughly to remove rust, paint, oil, or other contaminants that could affect weld quality.

5. Delovanje

1. Vklop: Switch the welder to the "ON" position.
2. Pritrdite ozemljitveni Clamp: Varno pritrdite ozemljitveno ploščoamp na obdelovanec, kar zagotavlja dober električni stik.
3. Izberite stopnjo moči: The SG 120 A offers two power levels: 60A and 90A. Select the appropriate level based on the material thickness.
   • For thinner materials (e.g., 1.5 mm), use the lower setting (60A).
   • For thicker materials (up to 5 mm), use the higher setting (90A).
4. Adjust Wire Feed Speed: Use the control knob to adjust the wire feed speed. Start with a moderate setting and adjust as needed to achieve a stable arc and good weld penetration.
5. Varjenje:
   • Position the welding torch approximately 10-15 mm from the workpiece.
   • Press the trigger on the torch to initiate the arc and wire feed.
   • Maintain a consistent travel speed and torch angle to create a uniform weld bead.
   • Flux-cored welding produces slag, which will need to be removed after welding.
6. Zaščita pred pregrevanjem: If the welder overheats, the thermal protection will activate, and the unit will temporarily shut down. Allow it to cool down before resuming operation.
7. Ugasniti: After welding, release the torch trigger, switch the welder to "OFF," and disconnect it from the power supply.

6. Vzdrževanje

Redno vzdrževanje zagotavlja dolgo življenjsko dobo in varno delovanje vašega varilnega aparata.

• Čiščenje: Regularly clean the welding unit, especially the ventilation openings, to prevent dust and debris buildup. Use compressed air if available.
• Vzdrževanje gorilnika:
  • Inspect the contact tip for wear and replace if necessary.
  • Ensure the nozzle is clean and free of spatter.
  • Check the torch cable for damage.
• Sistem za pogon žice: Periodically check the wire drive rollers for wear and ensure they are clean.
• Tla Clamp: Zagotovite tla clamp is clean and provides a secure connection.
• Shranjevanje: Varilni aparat shranjujte v suhem in čistem okolju, ko ga ne uporabljate.

7. Odpravljanje težav

8. Tehnične specifikacije

• Model: Gude SG 120 A (Model Number: 20070)
• Vhodna voltage: 230 V
• Pogostost: 50 Hz
• Max. Net Power: 3.2 kVA
• Net Protection: 16 A
• Brez obremenitve Voltage: 31 V
• Varilni tok: 60 A / 90 A (2 levels)
• Debelina materiala: 1.5 - 5 mm
• Max. Wire Diameter: 0.9 mm (flux-cored)
• Dimenzije izdelka: 48.01 x 35.99 x 22 cm
• Teža: 14 kg

9. Garancija in podpora

For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact your retailer or the manufacturer directly. Keep your proof of purchase for warranty claims.