Suzuki LS650 Savage / Boulevard S40 Motorcycle Service Manual (1986-2019)

1. Uvod

This service manual provides detailed, step-by-step instructions for servicing and rebuilding the Suzuki LS650 Savage and Boulevard S40 motorcycles produced from 1986 to 2019. It includes comprehensive information, black and white photographs, and specifications to assist with various maintenance and repair procedures.

Image 1.1: Front cover of the service manual, displaying the title and motorcycle models covered.

2. Splošne informacije

This section covers essential preliminary information for using the manual and working on the motorcycle.

• Hitra referenca: Essential data and common procedures.
• Special Materials: Information on required lubricants, sealants, and other consumables.
• Posebna orodja: Details on specialized tools necessary for specific tasks.
• Tehnični podatki: Comprehensive technical specifications for various components.
• Specifikacije navora: Critical torque values for fasteners throughout the motorcycle.
• Odpravljanje težav: General diagnostic procedures for common issues.
• VIN and Engine Number Location: Guidance on locating identification numbers.

3. Redno vzdrževanje

Regular maintenance is crucial for the longevity and performance of your Suzuki LS650 Savage / Boulevard S40. This section outlines routine service tasks.

• Servis zračnega filtra
• Automatic Decompression Cable Adjustment
• Brake Fluid Inspection and Replacement
• Pregled zavor
• Nastavitev pletenice sklopke
• Compression Check
• Drive Belt Inspection
• Engine Idle Speed Adjustment
• Menjava olja in filtra
• Tabela periodičnega vzdrževanja
• Pregled in zamenjava svečk
• Steering and Suspension Inspection
• Throttle Free Play Adjustment
• Tire Inspection and Pressure Check
• Nastavitev zračnosti ventilov

4. Zunanje komponente

This section details the removal, installation, and maintenance of various external parts of the motorcycle.

• Zatiči za noge
• Prednji blatnik
• Rezervoar za gorivo
• Krmilniki
• Headlight Housing
• instrumenti
• Zadnji blatnik
• Sedež
• Stranski pokrovi

5. Sistem goriva

Instructions for servicing the carburetor and related fuel system components.

• Sklop uplinjača
• Demontaža uplinjača
• Montaža uplinjača
• Odstranitev uplinjača

6. Motor

Detailed procedures for engine repair, disassembly, and reassembly.

• Cam Chain Service
• Camshaft Installation
• Odstranitev odmične gredi
• Clutch Service
• Crankcase Bearings
• Crankcase Disassembly
• Crankcase Reassembly
• Crankshaft Service
• Pokrivalo glave valja
• Cylinder Head Installation
• Cylinder Head Removal
• Namestitev motorja
• Odstranitev motorja
• Gearshift Mechanism
• Left Side Engine Components
• Oil Pump Service
• Piston and Cylinder Service
• Right Side Engine Components
• Rocker Arms
• Sklop menjalnika
• Transmission Disassembly
• Transmission Shafts
• Valves Service

7. Final Drive

Maintenance and service procedures for the final drive system.

• Drive Belt Inspection and Replacement
• Front Pulley Service
• Rear Pulley Service

8. Exhaust System

Instructions for the removal and installation of the exhaust system.

• Namestitev izpušnih plinov
• Odstranjevanje izpuha

9. Zavore

Service procedures for both front and rear braking systems.

Sprednje zavore

• Brake Caliper Service
• Front Brake Rotor Inspection and Replacement
• Master Cylinder Service

Zadnje zavore

• Brake Rod and Pedal Adjustment
• Drum Brake Service

10. Vzmetenje

Maintenance and repair of the motorcycle's suspension components.

Sprednje vzmetenje

• Fork Disassembly
• Fork Installation
• Fork Reassembly
• Odstranjevanje vilic

Zadnje vzmetenje

• Shock Absorbers Service
• Swing Arm Service

11. Krmiljenje

Procedures for steering system maintenance and repair.

• Steering Bearing Replacement
• Namestitev krmiljenja
• Steering Removal

12. Kolesa

Service and inspection of the motorcycle's wheels and related components.

• Zamenjava ležajev
• Front Wheel Service
• Rear Wheel Service
• Wheel and Axle Inspection

13. Električni sistem

Detailed information on the electrical components and wiring.

• Vzdrževanje baterije
• Charging System Diagnostics
• Fuse Locations and Replacement
• Headlight Service
• Vžigalni sistem
• Starter Motor Service
• Zagonski sistem
• Switches (Handlebar, Ignition, etc.)
• Tail and Brake Light Service
• Turn Signals Service
• Sheme ožičenja

14. Odpravljanje pogostih težav

This section addresses frequently reported problems with the Suzuki LS650 Savage / Boulevard S40, providing guidance for diagnosis.

• Težave z uplinjačem: Problems related to fuel delivery and engine performance.
• Električni sistem: Diagnostics for electrical malfunctions.
• Rja in korozija: Prevention and treatment of rust.
• Starter Clutch Noise: Identifying and addressing unusual noises from the starter.
• Puščanje olja: Locating and repairing oil leaks.
• Vibracije: Diagnosing sources of excessive vibration.
• Rear Shock Absorbers: Issues related to rear suspension performance.

Regular maintenance and prompt attention to any emerging issues are key to a positive ownership experience for your Suzuki LS650 Savage / Boulevard S40.

Image 14.1: Back cover of the service manual, including ISBN and barcode information.

15. Specifikacije

Key technical specifications for the Suzuki LS650 Savage / Boulevard S40 service manual.

16. Garancija in podpora

Information regarding warranty and support for this service manual is not explicitly provided. For inquiries regarding the content or specific procedures, please refer to the publisher, Cyclepedia Press LLC, or consult an authorized Suzuki service center.