MEAN WELL RSP-3000-24

Uporabniški priročnik

MEAN WELL RSP-3000-24 3000W Single Output Power Supply

Model: RSP-3000-24 | Znamka: MEAN WELL

1. Uvod

The MEAN WELL RSP-3000-24 is a reliable and high-efficiency 3000 W industrial-grade power supply designed for demanding 24 V DC applications. It features a rugged metal chassis and active Power Factor Correction (PFC), supporting universal 3-phase AC input (340–550 VAC) and delivering up to 125 A continuous current with peak efficiency over 94 %. Built for harsh environments, it operates from -25 °C to +70 °C and includes comprehensive protections: short circuit, overload, overvoltage, overtemperature, and fan failure. This power supply is ideal for large-scale automation, EV charging systems, LED displays, laser cutting machines, telecom, and data-center backup systems. With current sharing, DC OK signal output, remote ON/OFF control, and compliance with UL, CE & TUV safety standards, the RSP-3000-24 offers robust, scalable power with global reliability.

2. Varnostna navodila

Please read these safety instructions carefully before installing or operating the RSP-3000-24 power supply. Failure to follow these instructions may result in electric shock, fire, or damage to the unit.

  • Kvalificirano osebje: Namestitev in servisiranje mora izvajati samo usposobljeno osebje.
  • Pravilna ozemljitev: Za preprečitev električnega udara se prepričajte, da je enota pravilno ozemljena.
  • Vhodna voltage: Preverite, ali je vhodni voltage range matches the power supply's specifications before connection.
  • Prezračevanje: Zagotovite zadostno prezračevanje okoli enote, da preprečite pregrevanje. Ne blokirajte prezračevalnih odprtin.
  • Okoljski pogoji: Do not operate the unit in environments exceeding its specified temperature and humidity ranges. Avoid exposure to moisture or corrosive substances.
  • Odklop napajanja: Always disconnect the AC input power before performing any installation, wiring, or maintenance.
  • Izhodna obremenitev: Do not exceed the maximum output current or wattage določeno za enoto.
  • Notranje komponente: Ne odpirajte napajalnika casing. V notranjosti ni delov, ki bi jih lahko uporabnik servisiral.

3. Izdelek je končanview

The RSP-3000-24 is designed for high-power industrial applications. Below are its mechanical specifications, pin assignments, and internal block diagram.

3.1 Mechanical Specification and Pin Assignments

Mechanical dimensions, fan airflow, and pin assignments for AC input and control signals of the MEAN WELL RSP-3000-24 power supply.

Figure 3.1: Mechanical dimensions, fan airflow, and pin assignments for AC input and control signals.

Dodelitev pinov vhodnega AC priključka

Pin št. Dodelitev
1 AC/L
2 AC/N
3 FG (ozemljitev okvirja)

Control Pin No. Assignment (CN1, CN2): HRS DF11-8DP-2DS or equivalent

Pin št. Dodelitev Ohišje za parjenje Terminal
1 RCG HRS DF11-8DS ali enakovreden HRS DF11-*SC or equivalent
2 RC
3 PV
4 PS
5,7 -S
6,8 +S

RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, PV: Output Voltage External Control, PS: Output Voltage Internal Control. -S/+S: Remote Sensing.

Dodelitev št. krmilnega zatiča (CN3): HRS DF11-10DP-2DS ali enakovredno

Pin št. Dodelitev Pin št. Dodelitev Pin št. Dodelitev Ohišje za parjenje Terminal
1 P OK GND 6 RCG 10 OL-SD HRS DF11-10DS ali enakovreden HRS DF11-*SC or equivalent
2 P OK 7 RC
3 P OK2 8 PLO
4 POMOŽ 9 AUXG
5 P OK GND2

P OK: Power OK Signal (Relay Contact), P OK2: Power OK Signal (TTL Signal), RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, OLP: OLP/OL-SD: OLP mode select, AUX: Auxiliary Output, AUXG: Auxiliary Ground.

3.2 Blokovni diagram

Internal block diagram of the MEAN WELL RSP-3000-24 power supply showing functional stages like EMI filter, PFC, PWM control, and protections.

Figure 3.2: Internal block diagram of the RSP-3000-24 power supply.

4. Namestitev in povezave

Proper installation is crucial for the safe and efficient operation of the RSP-3000-24. Follow these guidelines for connecting the power supply.

4.1 Three-Phase Connection

The RSP-3000-24 can be configured for various 3-phase power systems. Refer to the diagrams below for proper wiring.

Wiring diagram for connecting three units of RSP-3000-24 to a 3-phase 3-wire 220VAC system.

Figure 4.1: 3-phase 3-wire 220VAC system connection.

Wiring diagram for connecting three units of RSP-3000-24 to a 3-phase 4-wire 220/380VAC system.

Figure 4.2: 3-phase 4-wire 220/380VAC system connection.

Wiring diagram for connecting three units of RSP-3000-24 to a 3-phase 4-wire 190/110VAC system.

Figure 4.3: 3-phase 4-wire 190/110VAC system connection.

5. Delovanje

5.1 Remote ON/OFF Control

The power supply features a remote ON/OFF control function, available by applying voltage in CN1 & CN2 & CN3. Refer to the table and diagrams for connection methods.

Logika SW Izhod izklopljen Izhod vklopljen
SW Odpri JZ Zapri SW Odpri
Circuit diagrams for remote ON/OFF control using external voltage source and internal 12V auxiliary output.

Slika 5.1: Npramples of connecting remote ON/OFF.

5.2 Izhod alarmnega signala

The alarm signal is sent out through 'P OK', 'P OK GND' and 'P OK2 & P OK GND2' pins. An external voltage source is required for this function. The table below explains the alarm function built-in the power supply.

funkcija Opis Izhod alarma (P OK, relejski kontakt) Izhod alarma (P OK2, signal TTL)
P OK Signal je "nizek", ko je napetost napajanja nad 80 % nazivne izhodne glasnosti.tage-Power OK Nizka (največ 0.5 V pri 500 mA) Nizka (največ 0.5 V pri 10 mA)
Signal postane "visok", ko je napetost napajanja pod 80 % nazivne izhodne glasnosti.tage-Power Fail Visoka ali odprta (zunanji uporabljeni zvtage, 500 mA max.) Visoka ali odprta (zunanji uporabljeni zvtage, 10 mA max.)

Table 5.1: Explanation of alarm.

Circuit diagrams for P OK GND and P OK2 GND alarm signal outputs.

Figure 5.2: Internal circuit of P OK (Relay, total is 10W) and P OK2 (Open collector method).

5.3 Izhod Voltage Obrezovanje

Izhodna voltage can be trimmed using an external 1-6V signal connected to the PV pin (PIN3) and PS pin (PIN4) of CN1 or CN2. The power supply must be disconnected if the "Output Voltage TRIM" function is used. Adjustment of output voltage is possible between 20-110% (Typ.) of the rated output which is shown in the figure below. Reducing output current is required when the output voltage je obrezan.

Graph showing output voltage trimming characteristics and output current reduction when voltage je obrezan.

Figure 5.3: Output voltage trimming characteristics.

5.4 Trenutna skupna raba

Parallel operation is available by connecting the units as shown in the diagram. The voltage difference among each output should be minimized to less than 0.2V. The total output current must not exceed the value determined by the following equation: (Output current at parallel operation) = The rated current per unit × number of unit × 0.9. For parallel operation with 3 units, please consult the manufacturer for other applications. Wires of remote sensing should be kept at least 10 cm from input wires. When in parallel operation, the minimum output load should be greater than 3% of total output load. The "output voltage trim" function is not available in parallel operation.

Diagram illustrating how to connect multiple RSP-3000-24 units for current sharing in parallel operation.

Figure 5.4: Current sharing connection diagram.

5.5 Overload Protection (OLP) Mode

The RSP-3000-24 offers different Overload Protection (OLP) modes. Removing the shorting connector on CN3 (as shown in Fig 5.5) sets the O.L.P. mode to "continuous constant current limiting". Inserting the shorting connector on CN3 (as shown in Fig 5.6) sets the O.L.P. mode to "constant current limiting with delay shutdown after 5 seconds, re-power on to recover".

Diagrams showing the configuration for continuous constant current limiting and constant current limiting with delay shutdown OLP modes.

Figure 5.5: OLP Mode configurations.

6. Specifikacije

Detailed technical specifications for the MEAN WELL RSP-3000-24 power supply.

Funkcija Specifikacija
Znamka MENI DOBRO
Številka modela RSP-3000-24
Izhodna vattage 3000 vatov
Izhodna voltage 24 voltov DC
Izhodni tok 125 Amps
Najmanjša vhodna glasnosttage 180 Volts AC (3-phase)
Faktor oblike 1U
Metoda hlajenja Air (Fan)
Število oboževalcev 1
Mere predmeta (D x Š x V) 10.94 x 7 x 2.5 palcev
Teža predmeta 0.01 Ounces (Note: This weight seems incorrect, typical for such a unit would be several pounds/kg)
Združljive naprave Personal Computer (Note: This is a general industrial power supply, not typically for consumer PCs)

7. Značilnosti delovanja

Understanding the performance characteristics helps ensure optimal operation within specified limits.

7.1 Krivulja zmanjševanja nazivne moči

Graph showing the derating curve of the RSP-3000-24, indicating maximum load percentage versus ambient temperature.

Figure 7.1: Derating curve (Load % vs. Ambient Temperature °C).

7.2 Static Characteristics

Graph showing the static characteristics of the RSP-3000-24, indicating load percentage versus input voltage (V 60Hz).

Figure 7.2: Static characteristics (Load % vs. Input Voltage V 60Hz).

8. Vzdrževanje

The RSP-3000-24 power supply is designed for long-term reliability with minimal maintenance. However, periodic checks can help ensure optimal performance and longevity.

  • Čiščenje: Keep the ventilation openings clear of dust and debris. Use a soft, dry cloth or compressed air to clean the exterior. Do not use liquid cleaners.
  • Preverjanje ventilatorja: Periodically check the cooling fan for proper operation. A malfunctioning fan can lead to overheating.
  • Povezave: Ensure all input and output connections remain secure. Loose connections can cause intermittent operation or damage.
  • Spremljanje okolja: Regularly verify that the operating environment (temperature, humidity) remains within the specified limits.
  • Brez delov, ki bi jih lahko servisiral uporabnik: Do not attempt to open the power supply unit. All repairs must be performed by authorized service personnel.

9. Odpravljanje težav

If you encounter issues with your RSP-3000-24 power supply, refer to the following common troubleshooting steps. If the problem persists, contact technical support.

  • Ni izhodne voltage:
    • Check AC input power and connections.
    • Verify the remote ON/OFF control is correctly configured and enabled.
    • Check for tripped circuit breakers or blown fuses in the input line.
  • Izhodna voltage Too Low/High:
    • Zagotovite izhodno voltage trim function (PV pin) is correctly set or disconnected if not in use.
    • Check the load for excessive current draw, which might trigger overload protection.
    • Verify remote sensing connections (+S/-S) are correct.
  • Pregrevanje:
    • Ensure adequate airflow around the unit and that ventilation openings are not blocked.
    • Preverite, ali hladilni ventilator deluje pravilno.
    • Reduce the output load if operating near the derating curve limits.
  • Alarm Signal Active:
    • Refer to the Alarm Signal Output section (5.2) to understand the cause (e.g., power fail, overvoltagin).
    • Address the underlying issue (e.g., restore input power, reduce load).

10. Garancija in podpora

MEAN WELL products are manufactured under strict quality control. This product is covered by a standard manufacturer's warranty against defects in materials and workmanship. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official MEAN WELL webmesto.

For technical support, service, or inquiries regarding your RSP-3000-24 power supply, please contact your authorized MEAN WELL distributor or reseller. When contacting support, please have your product model number (RSP-3000-24) and purchase information readily available.

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